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تعريف

استخدم جثة — also called the cabinet box or case — is the structural body of a cabinet: two side panels, a bottom, a top or top rails, a back panel and the shelves. Doors, drawer fronts and the benchtop are fixed to it, but they are not part of it. Board grade, board thickness, joint method and back panel fixing are all decided at the carcass.

What the carcass includes

A standard base or wall unit is built from six parts before any door is fitted:

  • Two side panels (gables). The load-bearing parts. In a base unit they carry the benchtop and everything on it.

  • Bottom panel. Sits between the gables, usually rebated or dowelled.

  • أعلى. Either a full panel or two rails (front and back). Rails save material and leave room for services; a full panel is stiffer.

  • اللوحة الخلفية. 3–6 mm HDF or MDF in most export product, sometimes 18 mm where the back is visible.

  • الرفوف. Adjustable on pins, or fixed and dowelled for higher loads.

  • توصيلات. Hinge plates, drawer runners, shelf pins, adjustable feet.

Two details are commonly confused with the carcass but are not part of it: the face frame on framed cabinets, and the لوحة النهاية added on site to close a run against a wall.

Board thickness: 16 mm versus 18 mm

Both are standard. The difference is not cosmetic — it changes stiffness over a span, how much material a screw or cam fitting has to bite into, and the weight you are shipping.

Carcass board thickness — what changes
الممتلكات16 ملم18 ملم
Panel weight per m²خط الأساسAbout 12% heavier
Stiffness over a spanAdequate to roughly 900 mmNoticeably stiffer on long shelves and wide drawers
Fixing depth for hinges and camsShallower; requires correct screw lengthMore material to bite into
الحجم الداخليSlightly larger for the same external sizeأصغر قليلا
الاستخدام النموذجيFlat-pack and RTA ranges, budget projectsCustom and project specification, large spans, stone tops
تأثير الشحنLower weight per containerFewer units per container at the same volume

For apartment work with 600 mm base units and stone benchtops, 18 mm is the safer default: the extra stiffness shows up as fewer callbacks for sagging shelves and loosened hinges. For RTA ranges shipped flat, 16 mm keeps weight and freight down and is normal for the category.

How the box is joined

Three methods cover almost all export cabinetry, and the choice decides whether the unit ships flat or assembled:

Carcass joint methods
الأسلوبكيف يعملقوةCan it be taken apart?
Cam and dowelDowel locates, cam locksالخيرYes — the basis of flat-pack
Confirmat screwCoarse screw straight into the panel edgeجيد جداYes, with visible holes
Dowel and glueGlued dowels, clamped in the factoryالافضللا

Dovetail joints belong to drawer boxes, not to the carcass. If a supplier describes a dovetail carcass, they usually mean the drawer boxes.

The back panel and racking

The back panel is the cheapest part of the cabinet and the one that decides whether the box stays square. A 3 mm back stapled flat to the rear adds little; a 5–6 mm back set into a groove, or a back fixed with a continuous bead of adhesive, resists racking far better. On tall units and wide drawer banks this is what stops the box from going out of square during transit and installation.

Wall units and tall units still need mechanical fixing to the wall. The back panel is not a structural anchor, whatever its thickness.

الأسئلة المتكررة

Is the carcass included when I buy cabinet boxes?

Yes — a "cabinet box" is the carcass. Doors, drawer fronts, handles, benchtop and kickboards are normally quoted separately unless the supplier specifies a complete unit.

Does 16 mm versus 18 mm really matter in a kitchen?

On short spans and light loads, rarely. It matters on shelves wider than about 900 mm, on wide drawer banks, under stone benchtops, and anywhere the cabinet will be moved or re-used. The cost difference is small relative to the risk of sagging.

Can a glued carcass be dismantled for shipping?

No. If the project needs flat-pack freight, the carcass must be cam-and-dowel or confirmat. Decide this before the sample is approved — it changes packing, volume per container and site labour.

What board should the carcass use in laundry and bathroom areas?

Moisture-resistant board (HMR) for the carcass and shelves, with sealed edges. Standard particleboard with a green-dyed edge is a convention, not a guarantee — ask for the board specification, not the colour.

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تصنيع وتصدير الخزائن · منذ عام 2016

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